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Robust Process Development and Scientific Molding: 'Theory and Practice, by Suhas Kulkarni
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The book introduces the concept of scientific processing for injection molding. A section on design of experiments for injection molding provides insight to the cosmetic and dimensional process windows. This book also includes a plan to release qualified molds into production, trouble shooting tips, and topics that impact a robust process such as the use of regrind, mold cooling, and venting. Partial Contents: Introduction to Scientific Processing for Injection Molding. Introduction to Polymers. Polymer Rheology. Plastic Drying. Plastic Materials, Fillers and Additives. Injection Molding. Scientific Processing and Scientific Molding. Design of Experiments for Injection Molding. Types of Process Windows and Alarm Limits. Quality Control Concepts. Production Release of the Molds.
- Sales Rank: #691962 in Books
- Published on: 2010-09-01
- Original language: English
- Number of items: 1
- Dimensions: 9.60" h x .60" w x 6.70" l, .88 pounds
- Binding: Hardcover
- 272 pages
Most helpful customer reviews
0 of 0 people found the following review helpful.
Step by Step Process Book that really makes sense
By kdl
We contract our molding out and after having trouble with parts not consistently meeting specifications we became frustrated as with the "shoot from the hip" approach our molder was using. With some molding experience, I decided to educate myself and staff about scientific molding. This book gives you the right amount of information to be able to understand the reasons and steps that should be taken when developing a robust molding process. Using this information (and starting at the beginning of the development steps), we were able to effectively communicate and direct our molder in determining the root cause of the issues we were encountering. We uncovered some pretty basic issues (like the molding machine barrel volume was way too big for our shot volume). We fixed those issues, set up a robust process, and haven't had a problem since. The molder would not have gotten there without the knowledge we imparted on them from this book. By the way, the molder produces parts for highly regulated industries and claims to use scientific molding, so it pays to know what that means by educating yourself.
I recommend it not only for molders, but for engineers and materials management professionals that contract their molding out - at minimum you can communicate your expectations (and know what you are talking about) that they must use scientific molding when developing the process for your part and show you what they have done.
Thanks to the author - Great book!
0 of 0 people found the following review helpful.
Must Have for All Processors
By ProEngg
This is an amazing book that takes you from the basics all the way to advanced process development. The author dwells on the basics, explains them clearly and then introduces the reader to the concepts of Process Development. A very simple read to a thoroughly written book. A friend recommended this and now I carry it everywhere I go as a reference. Waiting for a second edition ? :)
1 of 2 people found the following review helpful.
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By Polymerguru
A very practical book, bought as an ongoing learning tool for a graduating polymer diplomate.
It will become a standard presentation gift for all my future students.
Succint, devoid of waffle and padding, lessons for the learning from page one.
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